prairieman

Overall: We enjoyed dry weather all week, and were able to reach a milestone; completing the rough framing for all of the walls on both building structures. An Amish framing crew has been hired to set the roof trusses and install the plywood sheathing to complete roof framing. They are scheduled to arrive Monday morning, August 22nd.

Monday: Continued effort by Kyle to frame the interior walls of the house. Kermit and I got the west half of the breezeway formed and ready for concrete tomorrow. The plan is to squeeze a concrete truck between the 2 structures (12 feet apart) to reach the west end of the breezeway. The breezeway is 32 feet east-west, and there are not enough chutes on a concrete truck to place material more than 15-20 feet. We need that concrete poured and placed so trusses can be installed over the breezeway next week. The plan is to pour the east half after the roof framing crew completes their task.

Tuesday: Concrete poured and finished for the breezeway west half. We were able to get concrete in the early morning while the temperature was still cool, making it easier on two old men. Kyle is finishing up interior walls for the house. Built the beams to support breezeway truss headers. Installed the 10 ft span garage door glulam header. Roof trusses ( 77 trusses – quite a pile) were delivered to the site today

Wednesday: Placed the enormous glulam beams that span the pair of 16′ garage door openings. Neighbor and friend Mike B. brought a tractor w/front loader to save time and our backs. A bit of McGyver engineering was developed and employed to overcome the loader’s inability to raise the header to the installed height.

Thursday: Installed OSB on the east garage wall. Installed both breezeway headers. Performed a string check on the house. This involves driving 2 nails at each exterior wall corner precisely at the inside edge of the upper plate. A string is tightly stretched from one corner to the next, creating a perfectly straight reference line for each exterior wall. The next step entails “tuning” each wall by physical persuasion and 2 by 4 braces until the upper plate is perfectly aligned with the string along the entire length of each wall. This seemingly small, but significant detail makes the task of installing roof trusses much quicker and easier and will be appreciated by the crew on Monday morning.

Friday: Completed rough framing for the shop’s interior walls. We repeated the upper plate string check for the shop. Four pallets (225 total sheets) of 4′ by 8′ plywood were delivered today to be installed next week as roof sheathing.

Saturday: The day was spent on moving preparations from the current home to the next rental/leased home.

Sunday: Repeat of Saturday. Two men and a truck are scheduled to move the stuff we can’t (or won’t) – i.e. sofas, mattresses and other large furniture. That happens Friday August 26th. Getting this significant, unwelcome distraction behind us will bring a genuine sense of relief, so we can focus completely on construction once again.

Overall: Deja Vu from last week. We had another productive week, with rain taking away precious time. Both buildings will be roofed in a couple weeks, ending that frustration.

Monday: 3 man crew working on house walls. A brief rain storm in the middle of the day forced us to take cover for 15-20 minutes. We have completed the north, south and east house exterior walls.

Tuesday: rain shortened the day after just 3 hours in the morning. Started framing the house west wall, the final exterior wall with the most challenges.

Wednesday: Completed the lower portion of the west wall required for the crew installing trusses. There is still difficult framing to be done after the house is roofed. Large trapezoidal windows will fill the upper portion of the west wall.

Thursday: Kyle started the day laying out interior walls for the house and getting underway building them. Kermit and I worked on framing the east wall of the shop in preparation of installing garage door headers. We installed the 10 foot garage door header. Kyle completed 35% of house interior walls.

Friday: The truck died on the drive to the site. Pissed away half the day by the time the truck was towed home and I was in a spare vehicle. Kyle is now 75% complete for interior walls. Kermit and I worked on forms to pour concrete for the breezeway next week and breezeway headers to support roof trusses. Absolutely perfect weather today.

Saturday: Replaced the ignition coil on the truck. It took me longer than expected to isolate the problem to the coil. Will make a claim that I was distracted by other projects and activities consuming my time.

Sunday: Reviewed quotes from roofers. Need to select a roofer ASAP, so they can put me on their list of upcoming jobs and will be ready for me right after trusses and sheathing have been installed. Catching up on filing receipts, and updating spreadsheets tracking expenses etc. Moved shop tools from our garage to dad’s garage.

Overall: great progress for a 2-3 person crew. shop exterior framing is 75% complete and house exterior framing is 40%. Rainy weather during the week resulted in lost productivity.

Monday: Saw cut the house concrete slab. Built window headers for the shop. The day was cut short after 3 hours as the result of rain.

Tuesday: Kermit AND Kyle on site today. Now a crew of three old men. We assembled and stood up three (3) 16′ wall panels.

Wednesday: The two brothers are back again today. Three of the four shop building exterior walls are done, still need to build the wall with garage door openings. The material for garage door headers is expected to be delivered tomorrow.

Thursday: Morning rain, resulting in a late AM start. We focused on building wall panels, with the idea of standing up 4 panels on Friday morning. These 4 panels are heavier than the average shop building panel, so have asked a good friend & neighbor (Mike B.) to help us stand them up.

Friday: We have a 4 man crew today, standing up 4 panels for the house. Rest of the day was spent building 3 more panels. We were surprised by a pop up thunderstorm during the early afternoon. We heard, then saw a fast approaching wall of hard rain. Ran for cover in our vehicles. 15 minutes later: 5/8 inch of rain in the gauge at the site. The construction site is once again… a muddy, muddy mess. Just before the rain, we discovered an error on the drawing for kitchen window layout that simply cannot be built as drawn. Will study the problem at home this evening.

Saturday: Met Kermit at the site to go over a solution for the kitchen window problem. The floorplan drawing we rely on is scaled (1/4″ = 1 foot). The drawing depicts four (4) closely spaced windows that are drawn to be 36 inches wide. The problem: we ordered 42 inch wide windows. When we marked the window layout on the concrete slab; the 4th window extended into the next room ! The solution: kitchen will utilize 3 windows with a small increase in mullion width between windows to achieve the same required overall length of length of glass along the kitchen wall. The “extra” window will now be utilized on the north wall of the great room. Root cause: We have changed & updated the floorplan drawing MANY times over the past year. An example of missed communication between me and the person doing the CAD work for us.

Sunday: Dropped off boards purchased yesterday, needed on Monday morning to build window headers. Rest of the day spent working on household relocation.

Overall: Despite rain from Sunday night until Wednesday morning, we reached a couple significant milestones this week. Concrete slab for the house was completed and we have walls standing up.

Monday: Rain overnight has made a muddy mess of the site. Called Bender lumber and they delivered the lumber package for the interior and exterior walls of both buildings. We will start on shop walls when it stops raining

Tuesday: History: we closed on the purchase of this real estate, on this date in 2014. 8 years later – more rain overnight and rain all morning and into the afternoon.

Wednesday: We commenced exterior wall framing… until rain forced us to stop.

Thursday: Completed framing the north wall, and started framing the south wall. Stood up sections of the south wall.

Friday: Stood up the north wall and the last section of the south wall. Rented a post hole auger to drill 10 piers to be filled w/concrete to serve as the foundation for the deck posts on the west side of the house

Saturday: Hooray ! The concrete slab is placed and finished for the house. The concrete crew had the slab completely finished and sealed by noon. Used the long reach of the concrete pumping truck to fill the holes we dug on Friday. A total of 67 cubic yards of concrete were needed for the shop and house slabs. Spent part of the afternoon, moving concrete blocks and cleaning up construction debris around the site.

Sunday: No work at the site today. Catching up on construction paperwork, planning next week’s priorities, and a list of people to call. Also moved the first load of household goods to dad’s house for storage, as we prepare to vacate the 529 N Plymouth Rd at the end of the month.

Overall: focused on the goal of concrete slabs being placed and finished on Saturday

Monday: installing rebar in the house and shop.

Tuesday: more rebar being installed in the house and shop. Believe I am saving $$$ doing it myself (or so I keep telling myself)

Wednesday: wait. what ? deja vu – installing rebar… can see the end of this task is near – will finish up tomorrow morning

Thursday: finally finished installing and tieing rebar. got started bulding forms for each of the doorways in the shop and house.

Friday: completed formwork, then spent time checking and re-checking all of our prep work in anticipation of pouring concrete tomorrow. Concrete shooting out of the hose on a pumping truck is akin to a firehose – so need to be certain nothing is loose and would be jarred or torn away creating a calamity.

Saturday: Was the last person to arrive at the site at 5AM. The crew and the pump truck were already in place and ready to work. The bright floodlights on the extended boom of the concrete pump illuminated the site like the field of dreams movie with the ballpark lights on. First concrete arrived around 5:45. A couple separate factors combined to prevent getting both slabs done in one day. That was fine with me – I’m more interested in surface finish quality than having both slabs completed in one day. House slab is scheduled for Tuesday.

Sunday: The surface finish quality on the shop concrete floor is outstanding. We saw cut the slab into large sections to promote any cracks that appear will follow the saw cuts. Spent the rest of the day marking up a floor plan drawing with window rough opening values.

Overall: An interesting week. We had a list of specific tasks to accomplish, involving a variety of material on hand at the site, to be assembled and installed before the concrete slabs can be poured. Weather was cooperative and we were very productive.

Monday: Final screed for the gravel fill in the house. Installed vapor barrier, expansion joint material around the inside perimeter. Installed 2″ thick foam in the house footprint. Fabricated a manifold for PEX tubing w/ electrical PVC elbows and angle iron.

Tuesday: Laid down over 2500 feet of PEX tubing in the house for the radiant heat system. Also got 2 slinger trucks w/ small crushed stone to reach final grade/elevation for the shop.

Wednesday: started installing rebar for the house and helping Kermit with screeding the crushed stone for final floor elevation in the shop.

Thursday: Compacted the shop crushed stone, installed vapor barrier, expansion joints and 2″ foam board in the shop. Spent the afternoon fabricating a manifold for the shop PEX tubing – same janky approach – which is OK. It will be buried in concrete…

Friday: Laid down the PEX tubing for the shop. Spent part of the afternoon, cleaning up the site, collecting scrap material. AJ called to confirm placing and finishing the concrete for both slabs on Saturday July 23. Mowed the grass at the site.

Sat: Purchased material for concrete forms at all of the door openings. Spent the afternoon, straightening the truck and putting away tools in the garage after a week of construction activity.

Sun: Spent the day as an instructor at my first Tire Rack Street Survival event. Search the internet for it. A lot of fun as an instructor and definitely a good cause teaching young, inexperienced drivers advanced accident avoidance skills.

Overall: Going as well as we could hope and expect.

Monday: 4th of July. Spent the morning auditing receipts and the expense spreadsheet, started marking up a floor plan drawing with all of of the window and door rough-in specifications. Reading up on radiant heat installation procedures. Time spent online looking for a rental home.

Tuesday: Received a truckload of fill gravel for the shop, and a slinger truck w/fine crushed stone to complete the house – we will need one more load. Concrete truck arrived with grout to fill the recently completed stem walls for the house east wall and north end of the shop. Hottest day of the year, and we were out in the sun pouring concrete and spreading gravel. Physically exhausted at the end of the day, while being careful not to overdo it.

Wednesday: Another slinger w/crushed stone completes the house. Need a couple more loads of fill for the shop. I formed up a small box for concrete so Carole’s shop will have receptacles in the floor under her work table. Menards delivered 145 4′ by 8′ sheets of 2″ thick foam insulation, which goes above the crushed stone. We have 3500′ feet of PEX tubing which will be stapled to the 2″ foam board. Concrete will placed over the PEX tubing for our heating system.

Thursday: Dump truck brought the final load to bring the elevation of the shop floor up to the planned heighth. At the house, we screeded the fine crushed stone by hand, using a laser level to ensure the entire 32′ by 68′ house floor is as flat as we can make it. Scheduled to receive a pair of slinger trucks for Friday, to get the shop caught up with the house. Rain is scheduled overnight and all day tomorrow.

Friday: weather forecast was accurate. 1/2 inch overnite, and rain all day Friday. Slinger trucks were cancelled due to the inclement weather. Hired the contractor to place and finish the concrete slabs. Making phone calls, working on the slab heat manifolds, and packing for our move in September.

Saturday: purchased hardware to fabricate a restraint system for the slab heat tube manifolds. They need to be properly secured when the concrete slabs are being poured. Unloaded vapor barrier at the site. Called for information on a couple rental homes.

Sunday: met the exterminater at the site to “poison the slabs” (proactively thwart/prevent subterranean termite entry). This task was planned for Friday and cancelled. It is also is pacing the entire project, so thanks to Eric for getting it done on Sunday, which enables Kermit and I to begin work early Monday morning.

Overall: Still moving forward and making progress with construction. Hot and dry weather all week.

On a very different subject: we were hit with incredibly bad news from our landlord who told us she cannot extend our lease that ends in September. Her husband does not agree and is fine with us staying until Spring, but little else he can do for us. I have offered to increase our rent by 20%. Nope. Jim has revealed they have separated and she has moved to Virginia. She is selling the rental to begin selling off assets. Our heads are still spinning as we try to figure out what to do. I don’t see how we can find temporary quarters and where we will store our large household.

Monday – morning spent on the phone and computer – all construction related. Afternoon spent at the site doing electrical rough-in and other assorted tasks. Called for concrete on Friday, but they are fully booked for the entire week.

Tuesday – a repeat of Monday. The storm shelter is pacing the project now – scheduled to retrieve it tomorrow.

Wednesday – left Bloomington very early AM for a 400 mile drive into Tennessee to pick up a storm shelter. Severe weather & tornados are less frequent and not as intense as Kansas & Oklahoma, and Carole might not have insisted on it, if the house had a basement. Neither of us wants stairs in our retirement home, so a shelter was in the plan. Made it back to Bloomington in the evening after an uneventful trip.

Thursday – at the site early to unload and place the shelter. It is 3ft wide, 7ft long, 54 inches tall, and 1500 lbs of steel. The top will be flush with the concrete floor and has a sliding door. Kermit and I were able to place it using crude but proven methods. I departed to pickup a tractor with front loader. Called on Tuesday for 3 truckloads of stone to fill in that area with trucks scheduled to arrive starting around 10AM. Didn’t see any trucks until afternoon. Gravel moved and leveled.

Friday – tractor returned, materials purchase at a nearby lumber yard. Goofed off to play 9 holes of golf with a good friend. We are entered in an annual scramble golf event NEXT Saturday with a large group of friends from high school. Kevin and I are trying to get in a little practice before the big event. Friday afternoon spent with more planning, sourcing materials, logging receipts, etc.

Saturday – worked on compacting fill, and making concrete forms. The forms are needed to a create a small sturdy foundation for electrical boxes that will become floor receptacles in the great room, and power for the kitchen island. Mixed the concrete in a wheelbarrow.

Sunday – More compacting. Removed the forms, attached the electrical boxes and routed electrical PVC back to the mechanical room with the electric service main panel.

Overall – a productive week, with hot and dry conditions. The stem wall for both structures is now complete and the plumbing is roughed-in.

Monday: Summer Solstice. The plumbers were on site all day, nearly completing their task. Said they would finish up on Tuesday morning.

Tuesday: Went to all 3 equipment rental business to rent a backhoe for the day, to dig the last 30 feet of footer along the east wall of the house. Nothing – everything available in Bloomington was being rented. Called the lead plumber and asked if he could do it (he had a mini-excavator on site for his task) He called the owner who said sure, $150 per hour. Having observed Doug operate that machine for the past several days – I said yes, knowing he could complete it in less than 2 hours. Done in an hour and they were gone late morning. Called for concrete to be delivered on Wednesday.

Wednesday: Just Kermit and I installing rebar for the footers and tieing it all together. Rented a compact tractor with a front loader so we could move gravel fill and dirt piles. It has finally dried out enough at the site to move subsoil as backfill on the outside foundation walls. Concrete arrived at 1PM. Footers 100% complete. Called Nelson (our mason) to let him know he could start anytime. Said he would be there Friday morning. They couldn’t tell him if sand and mortar would be delivered on Thursday afternoon or Friday morning.

Thursday: More moving dirt and gravel with the tractor. We roughed-in electric service conduit from the south wall of the house where the meter base will be installed to both mechanical rooms (house & shop). The plan is for a 400 AMP service with 2 main panels – one in each structure. Also installed 3/4″ PEX tubing connecting the 2 mechanical rooms for the hydronic heat system. The plan is to emply a single boiler in the house to also provide hot water to heat the shop. Was pleased to see the truck delivering sand and mortar in the afternoon. Sent a text to Nelson, letting him know the materials he ordered were on site.

Friday: returned the tractor when the rental store opened at 8AM and proceeded directly to the site, arriving around 8:45 AM. Was surprised to see that Nelson and his crew were more than half way to completing the stem wall. Knowing that materials were delivered the previous afternoon, decided to start just after sunrise. They were gone by noon. Stem walls – complete. Spent the afternoon on a variety of mundane tasks (always something to do…)

Saturday: at home all day, updating the speadsheet with expenses, filing receipts, looking over the radiant heat tubing plan, straightening up the truck after a week of busy activity and stuff going into and out of the truck. Also tasks I’ve been ignoring around the house with car maintenance etc.

Sunday: more of the same. Arrived at the local Menards right when they opened the doors.. More employees than customers… I’ve done this for years. A long list of material to purchase and the no one in the store but a handful of customers. Rest of the day working out problems in a wide variety of topics. Troubleshot Carole’s no start issue on the E39 – bad battery. A little truck maintenance after that. Met with Mike Baker at his place. I need him (and his truck & trailer) to fetch and return a custom made tornado shelter from Somerville Tennessee. We need that appliance ASAP to keep getting ready for concrete. A very busy, yet – relaxing and pleasurable Sunday.

Overall – a productive week. Summer heat (90’s & humid) started Monday through Friday.

Monday: rented a tractor w/front loader. Spent the day moving and spreading several loads of gravel fill. The west side of the house and shop are out of the ground about 5 feet, and thus need – A LOT – of fill material.

Tuesday: more truck loads of gravel and more moving and spreading fill stone. Kitchen area of the house is finally high enough to install the 6″ diameter PVC duct that will route air from the downdraft cooktop vent from the kitchen island to the west wall. Current level of the stone fill for the house footprint is within 8″ of the final floor height. Plumbers arrive tomorrow to dig trenches for burial of the plumbing sewer, drains and vents.

Wednesday: Plumbers on the job site, starting on house plumbing. Kermit and I are working on the shop building, bringing more loads of stone, which means more moving and spreading material.

Thursday: Plumbing rough-in continues. Used the picnic table at the site as a mobile office, calling concrete contractors, updating the expense tracker excel spreadsheet and answering questions from the plumbers.

Friday: plumbers working on sewer, drain and wate plumbing to eventually be buried under the concrete floors. Menards contacted me: my online order for (145) 4’by 8′ sheets of rigid foam board arrived today.

Saturday: Fedex delivered all of the materials for the slab hydronic heat system. Mowed the property at 6619, mowed dad’s yard and Paul Fitch’s yard while he remains in Florida.

Sunday: met Joe & Ralph Landrey at 6619 today. We bored holes in the north and south house foundation walls and the south shop stem wall for the electric service conduit/wire. Have already purchased the materials for 2″ electrical conduit pipe and fittings. Waiting for the plumber to complete their work before installing the electric conduit.